500 L/H High Performance dairy homogenizer 25 Mpa for Liquid / Food

500 L / H dairy homogenizer 25 Mpa

Working theory: when product is flowing through the adjustable valve, the particles or droplets present in mixed fluids with high pressure will be subdivided into the very smallest sizes ( φ =0.01 - 2 μm, average φ ≤ 1 μm) because of pressure decrease, expansion, explosion, cutting and high-speed impacting etc., then the emulsions or dispersion could be produced. Through homogenizing the stablity, easy-absorb, long-life, taste and color etc. of product could be realized. Therefore, homgenizer has been recognized as the best equipment of the dispersion and emulsion in the century.

Main technical parameters:

Shanghai Samro Homogenizer Co.,Ltd is a high-pressure pump and homogenizer profit research, production, sales and service into a professional company, located in the west gate of Shanghai, the new factory covers an area of 50acres, close to the F1 Shanghai international Circuit. The company has produced a number of senior experts and technology backbone, and the homogeneous solid theoretical and more than twenty years of experience in research and development, application re-create the brand series of high-pressure homogenization deer. Product by more than ten years of market challenges, with its steady flow of sufficient pressure, homogenizing effect, wearing parts, long life, energy saving, fuel-efficient, low noise characteristics, a famous brand. For our dairy products, beverages and other well-know enterprises generally use the machine, and in fine chemical and pharmaceutical industry, widely used. Exports to Europe, America, Africa Ha Southeast Asian countries. Since 2005, imports into the other spare parts processing homogenizer supply point and maintenance bases.

Samro homogenizer technology dates back to 1980, when China’s first 60MPa homogenizer, to fill the gap, and won the second prize of Shanghai Science and Technology and other six awards. More than twenty years, the application technology development path the deer take, aiming at the international advanced technology, the pursuit of high quality, efficient, durable, worry the market demand careful cultivation. Products plan to achieve nationwide coverage. Import substitution, the world’s goals. Our company has won free deer homogenizer fairs abroad, the national brand-name industry, Shanghai Science and Technology Festival logo products, the twenty-eighth International Business Award and other honors: in 2001 the French Technology Quality Supervision and Evaluation Committee as a “quality product” and “China entered the WTO Products” in 2003, was named “Shanghai patent pilot unit”, has won the “China Food and Packaging Machinery Industry Association, Shanghai Food Association and council member.

Main applications:

Food and Drink: enzymes, dressing, tomato sauce, fruit paste, butter oil, drink, dairy drink, ice cream, baby food, chocolate, flavors and fragrances, milk powder.

Chemical: Disinfectants, emulsifiers, fuel oil, insecticides, oants, oil emulsions, silicone emulsions, wax emulsions, lubricants, resins/rosins, latex, viscosity improvers.

Biotechnology: Cell disruption of yeast. E.coil other bacteria and algae.

Cosmetics: Hair products, skin creams, lotions, perfumes, shampoos and conditioners.

Pharmaceutical: Antibiotics, skin creams, intravenous emulsion, ointments, tablet coatings, lipostiomes.

WORKING THEORY:

The working method of SAMRO homogenizer as following, when product is flowing through the adjustable valve, the particles or droplets present in mixed fluids with high pressure will be subdivided into the very smallest sizes (diameter Φ=0.1~0.2 um, average Φ ≤1um) because of pressure decrease, expansion, explosion, cutting and high-speed impacting etc., then the emulsions or dispersions could be produced. This process refers to the following Fig.
Through homogenizing the stability, easy-absorb, long-life, taste and color etc. of product could be realized.

A: Power End

1.1 Driving: two-stage gear box；first stage, the triangle belt drive, second stage, crank gear symmetrical transmission; Special alloy bearing, bilateral Rolling bearing, horizontal smooth, low noise, mechanical efficiency is increased by about 10% on average.

1.2 Lubricating: Automatic splash lubrication, safe and reliable.

B. Liquid End

1.1 Pump: three way type, gland radial self sealing, durable, no leakage.

1.2 Plunge: 3 plunge, durable, safe, easy dis-assembly.

1.3 Checking valve: Poppet valve in and out each 3 sets, total 6 sets, Durable, reliable, make sure flow is over rated flow.

1.4 Pressure control: one diaphragm gauge assembly, control high pressure and low pressure.

Types of homogenizer:

Manual operating Homogenizer

Two-stage homogenizing system with manual pressure adjustment is easy to use. It is your economic choice.

Hydraulic operating Homogenizer

The hydraulic control system is developed to adjust the homogenizer pressure, and it is easy to upgrade to remote control system by changing to proportional valves.

Pneumatic operating Homogenizer

The pneumatic control system is developed for the homogenizer, and it is easy to upgrade to remo.

Spare parts:

Checking valve: the conical valve is applicable for the most product material. The valve material can vary according to customer’s requirement for different working condition or CIP cleaning. The ball valve is applicable for product material of high viscosity.

Homogenizing valve: made of tungsten – Cobalt – Titanium alloy or erosion-resisting cemented carbide. It is applicable for 0-1000 bar homogenizing pressure and CIP cleaning.

Sealing: packing seal and V-section seal are available for different homogenized materials.

Plunger: Made of erosion-resisting stainless steel hardened smooth surface to achieve long life practice in dairy demonstrates that the life is 6000-10000 hours.

Technical parameter:

Driving assembly:House is made of grey cast iron HT200, and crank shaft, connecting rod, and gears are made of ductile cast iron.

Plunger:the 4th generation stainless alloy(PH-type).

Check valve:the 4th generation stainless alloy (GrMoFr),abrade-resisting and impact-resisting.

Pump block: stainless steel.

Plunger sealing:X4310 and PP spacer with heat-proof reaching 150℃.

Homogenizing valve: the 3rd special stainless alloy.

All the above-mentioned material is according with sanitary rules and suitable for CIP clean